Stuart-turner 3.2 bar PS User Manual

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Installation Instructions For
Monsoon Extra Pressure Sets:
3.2 bar PS
4.7 bar PS
INDEX . . . . . . . . . . . . . . . . . Page No
Application . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Typical Installation . . . . . . . . . . . . . . . . . . . . 2
Pre-Installatiion Check. . . . . . . . . . . . . . . . . 2
Pump Location. . . . . . . . . . . . . . . . . . . . . . . 2
Sequence of Operation . . . . . . . . . . . . . . . . 4
Pipework Connections . . . . . . . . . . . . . . . . . 4
Pump Connections . . . . . . . . . . . . . . . . . . . 5
INDEX . . . . . . . . . . . . . . . . . Page No
Electrical Installation . . . . . . . . . . . . . . . . . . 8
Commissioning . . . . . . . . . . . . . . . . . . . . . . 12
Maintenance . . . . . . . . . . . . . . . . . . . . . . . . 13
Trouble Shooting Guide . . . . . . . . . . . . . . . . 15
Technical Speci cation . . . . . . . . . . . . . . . . 17
Noise . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Environment Protection . . . . . . . . . . . . . . . . 17
PRODUCT DESCRIPTION
Electric motor driven centrifugal pump, complete with pressure vessel and automatic
control system, consisting of flow and pressure switches and electronic controls.
APPLICATION
The Monsoon Extra pressure set range is designed for cold water pressure boosting
applications to hot or cold clean water systems. Inlet pressures to the pump and ambient
temperatures must not exceed the values given in the technical specifications.
This pump set must not be used for any other application without the
written consent of Stuart Turner Limited and in particular, must not be
connected directly to the mains water supply.
This appliance is not intended for use by persons (including children)
with reduced physical, sensory or mental capabilities, or lack of
experience and knowledge, unless they have been given supervision
or instruction concerning use of the appliance by a person responsible
for their safety.
Children should be supervised to ensure that they do not play with the
appliance.
This product should not be used for the supply of water to more than
one dwelling (house, apartment, flat).
STORAGE
If this product is not to be installed immediately on receipt, ensure that it is stored in a
dry, frost and vibration free location in its original packaging.
Please leave this instruction booklet with the pump as it contains
maintenance and safety information
(Original Instructions)
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Summary of Contents

Page 1 - Monsoon Extra Pressure Sets:

Installation Instructions For Monsoon Extra Pressure Sets:3.2 bar PS4.7 bar PSINDEX . . . . . . . . . . . . . . . . . Page NoApplication . . . . . .

Page 2 - STEP 1 PRE-INSTALLATION CHECK

- 10 -FusesThe following fuse size should be used with the appropriate pump:Wiring Of Connection UnitWARNING: This appliance must be earthed.The wire

Page 3 - Typical Installation

- 11 -To enable correct assembly of the cable gland the ‘O’-ring (1) must be placed over the cable before the clamping insert (2) can be tightened.Not

Page 4 - tank at all times

- 12 -STEP 7 COMMISSIONINGWARNINGS:  The motor casing can become very hot under normal operating conditions, care should be taken to ensure it c

Page 5 - Hose to Pump

- 13 -4. Pre-Start Check Always ensure the static inlet and outlet heads above the pump do not exceed the permitted maximum (see pump location s

Page 6 - Hose to Pipework

- 14 -5. The pressure vessel air pre-charge does not require routine maintenance. Should ever the need arise for the vessel to have its air pre

Page 7 - Pump Connections (General)

- 15 -TROUBLE SHOOTING GUIDESymptoms Probable Cause Recommended ActionPump will not start. Water supply. Check water level in the supply tank and all

Page 8 - Electrical Connection

- 16 -Flow Switch Circuit Test1. First confirm visually that the flow switch reed clamp has not been dislodged during handling or installation.

Page 9 - Earthing

- 17 -TECHNICAL SPECIFICATIONStuart Turner reserve the right to amend the specification in line with it’s policy of continuous development of its prod

Page 10 - Wiring Diagram

- 18 -YOUR 2 YEAR GUARANTEEStuart Pumps are guaranteed by Stuart Turner Limited to be free from defects in materials or workmanship for the applicabl

Page 11 - Supply Cord Extension

- 19 -In the event of a claim please telephone Stuart Turner Limited on 0844 980 0097 or return your pump and flexible hoses with accessories removed,

Page 12 - STEP 7 COMMISSIONING

- 2 -TYPICAL INSTALLATIONThe plumbing installation must comply with the following:The Water Supply (Water Fittings) Regulations 1999.BS6700 and buildi

Page 13 - MAINTENANCE

Stuart Turner Ltd, Henley-on-Thames, Oxfordshire RG9 2AD ENGLAND Tel: +44 (0) 1491 572655, Fax: +44 (0) 1491 573704email: pumps@stuart-turn

Page 14 - Cont

- 3 -The pump must be installed so that the following conditions are met:Locate the pump in a frost free horizontal position where it cannot be spraye

Page 15 - TROUBLE SHOOTING GUIDE

- 4 -STEP 3 SEQUENCE OF OPERATIONThe pressure vessel is able to provide for small demands of water, limiting pump starts to the larger demand requirem

Page 16 - Flow Switch Circuit Test

- 5 -Pipework Connections (Connection between pump and down-stream services to be boosted)This should run as far as possible in 22 mm copper tube. An

Page 17 - ENVIRONMENT PROTECTION

- 6 -Hose to Pipework1. Stuart Turner recommend only the use of their 22 mm flexible hoses. The hoses are fitted with plastic push-in connectors, wh

Page 18 - GOOD PRACTICE

- 7 -4. Push pipe firmly into fitting, until pencil mark is level with the top of the collet and the pipe stop resistance is felt. Pull on pipe

Page 19

- 8 -STEP 6 ELECTRICAL INSTALLATIONWARNINGS:  The electrical installation must be carried out in accordance with the current national electrical

Page 20 - Business Development Director

- 9 -The pressure set is factory fitted with a supplementary earthing wire to ensure continuity throughout the assembly (Fig. 10). It must be ensured

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